Department of Petroleum Engineering Dwight Look College of Engineering Texas A & M University Texas Engineering Experiment Station Global Petroleum Research Institute Petroleum Engineering

 

710 Richardson Building, 3116 TAMU, College Station, TX 77843-3116
Phone: (979) 845-2272 Fax: (979) 862-7407

Conversion of Oil Field Produced Brine
to Fresh Water


USES FOR DESALINATED OIL FIELD BRINE

Beneficial Use of Desalinated Oil Field Brine

Many areas of the state have water shortages and would welcome a new source of fresh water that could be used to supplement municipal supplies. Figure 6 shows almost one-third of Texas counties have unmet water needs. Additionally TWDB anticipates a significant increase in demand for fresh water resources in the next 20 years. Accordingly, this section summarizes potential uses of water produced from oil field brine and the applicable regulations that such usage must meet.

Areas in West Texas with significant oil and gas production (and brine production) will be the most likely candidates for beneficial use of produced water. As Figure 6 shows, a significant number of produced water facilities are producing brine of less than 10,000 TDS. This represents the most affordable potential resource. To consider the feasibility of treating oil field brine, we have concentrated on this less costly opportunity, produced water which represents approximately one-third of the brine produced in Texas. Appendix 1b contains a list of production wells in Texas discharging brine of less than 10,000 ppm tds. The list is arranged alphabetically by county, with Field names alphabetized within a county.

Affordable desalination and supplemental use by municipalities represents a logical and beneficial use of the resource. Distribution and/or storage of desalinated water, either in surface lakes and ponds or in subsurface aquifers, are a significant issue that must be considered when evaluating PWDS economics [40].  Technology is available that allows pre and post-treatment required to assimilate or blend desalinated water into the local water supply system.  For example, Odessa's average daily water use has averaged 12 million gallons/day in winter and 29.5 million gallons/day in summer [37], with a peak of 34.9 million gallons used on June 26, 2002. The difference in water use in the summer is predominately landscape irrigation. Corresponding daily brine disposal in Ector, and neighboring Midland, and Winkler Counties Texas in 2002 has been slightly more than 4,000,000 gallons of water per day according to county records, or 25% of the water used on landscape irrigation in the city. Most other areas of Texas reflect the same water usage.

Texas A&M has been investigating the potential for rangeland and habitat restoration programs in West Texas. The results of analyses focusing on restoration of rangeland systems may provide a prioritization where habitat enhancement would be most efficient.  Of significant interest will be the development of cooperative programs with

other environmental agencies and introduction of the technology to determine their opinions on use and acceptance. Hand in hand with this opportunity is the potential to use desalination as a way of enhancing the quality of impaired streams in Texas.

Potable Uses

The highest level of water treatment is associated with human ingestion. The Texas Commission on Environmental Quality has responsibility for the quality of water discharged into the public sector. A project involving potable use of treated brine produced by oil and/or gas wells must meet the same permitting requirements as a municipal drinking water system. by the TCEQ [38].  The applicable TCEQ Rule pertaining to public drinking water systems is TAC Chapter 290, Section 42(g). This section states that “other” treatment processes will be considered on an individual basis. Based on input from TCEQ staff, a licensed professional engineer must provide “pilot test data or data collected at similar full-scale operations” of the proposed system demonstrating that the system would meet applicable Drinking Water Standards [39]. The pilot test must be representative of the actual operating conditions that can be expected over the course of a year, meaning the test must be done during the time of the year that would place the most strain on the treatment system. Additionally, proof of a one-year manufacturer’s performance warrantee or guarantee assuring the plant will produce treated water that meets minimum state and federal drinking water standards is commonly required by the State as a condition of an operating permit.

Figure 10 shows the distribution of brackish produced water sites in the USGS database for Texas. The brines are shown with EPA classified counties with unmet water needs [35].

Therefore, if this water was to be used as an independent potable water source, among other drinking water standards, TDS levels must be reduced to the Environmental Protection Agency’s secondary standard of 500 mg/L. Permitting for waters with a TDS greater than 500 mg/L may be available if this water is the only potential potable resource for a community. However, if the high TDS water were to be blended with another public water supply (PWS) and then distributed, the required level of treatment could be less. The caution in this situation would relate to the salt-loading on the primary PWS infrastructure during blending.

A point of contention existed in previous years regarding the discharge of RO concentrate from desalination facilities. If the saline concentrate is a waste stream, then the RO facility operator must get a permit from TCEQ for a Class 1 disposal well. However recently [42] an agreement between the TCEQ and the TRC was made regarding the use of the brine concentrate in oil field brine injection wells for enhanced recovery.

Discharge to Supplement In-Stream Flow

The Texas Commission on Environmental Quality (TCEQ) monitors the condition of the state’s surface waters, and assesses the status of water quality every two years and submits their assessment to the U.S. Environmental Protection Agency (EPA). The report is   published on the TCEQ Web site as the Texas Water Quality Inventory and 303(d) List (Inventory and List). Requirements for the Inventory and List are codified in the federal Clean Water Act, Sections 305(b) and 303(d). Further requirements are set out instate law in Title 30 of the Texas Administrative Code (30 TAC), and in rules and guidance established by the TCEQ [36].

Discharges to surface water designated as Waters of the State must meet Texas Surface Water Quality Standards (TSWQS ) as contained in TAC Chapter 307.Without a specific stream or amount of discharge set, it is difficult to outline all necessary regulations one must follow. Figure 11 shows the location of impaired streams with O&G sites nearby. With proper treatment and regulatory approval, one of the uses of fresh water from desalination would be to augment stream flow. More detailed maps at higher resolution are given in Appendix 2 for each Regional Water Planning District.

The permitting process, done through the TCEQ Water Quality Division, is conditional on two key variables, the receiving stream ambient quality and the volume of the discharge. The TSWQS identify individual water quality standards for each stream in the State, and these standards are based on the use category a particular stream is assigned. A discharge, once dilution has occurred, must not hinder the water quality standards set for the receiving stream.

Most notable for brine, TCEQ Guidance Document RG-194, Procedures to Implement the Texas Water Quality Standards, provides a section entitled, “Screening Procedures and Permit Limits for Total Dissolved Solids”. This document states, “Concentrations and relative ratios of dissolved minerals such as chloride and sulfate that compose total dissolved solids (TDS) will be maintained to protect existing and attainable uses”. The screening procedure is applied to all domestic dischargers with an average permitted flow of 1 million gallons per day (MGD), all industrial majors, and all industrial minors that discharge process water. The screening procedure is divided into categories based on the type of receiving stream: intermittent stream, perennial stream, intermittent stream within three miles of a perennial stream or intermittent stream with perennial pools, lake, and bay or wide tidal river. The equations used take the following into consideration:

·        TDS criterion of the receiving stream (as defined in the TSWQS)

·        Harmonic mean flow of the receiving stream

·        Effluent flow volume

·        Effluent TDS concentration

·        Effluent concentration at the edge of the human health mixing zone

For discharges to freshwater, a screening procedure is used to determine whether a total dissolved solids (TDS) permit limit or further study of the receiving water is required. If screening demonstrates elevated levels of TDS, then appropriate permit limits are calculated. 

Figure 11 shows an overlay of BPW production near surface waterways with impaired quality. Texas Water Planning Districts are shown in various colors (from TCEQ). Impaired surface waters are from U.S. Corp of Engineers.  Detailed maps for each Water Planning District in the state are included in Appendix 2 and show the impaired waterways juxtaposed with oil fields producing brine of less than 10,000 ppm tds.

Livestock Uses

Another potential use of the brine-produced water is livestock drinking water. There are very little, if any, regulations to follow here. If the owner of the livestock is amenable to using a water supply, he is allowed to do so. A typical rule of thumb, though, is a TDS limit of 6,000 mg/L for this purpose. This is the TDS concentration TCEQ employees use when gauging if a particular stream is suitable for livestock use.

Irrigation

Necessary treatment levels of water to be used for crop irrigation is driven by the salt tolerance of the crop or landscape. TCEQ Rules, TAC Chapter 309, Subchapter C (Land Disposal of Sewage Effluent) provides the following table regarding crops.

Table 3. Salt Tolerance of Various Crop Plants

Relatively Nontolerant

Moderately Tolerant

Relatively Salt Tolerant

Highly Salt Tolerant

TDS:
1,280 mg/L to 2,560 mg/L

TDS:
2,560 mg/L to 4,800 mg/L

TDS:
4,800 mg/L to 6,400 mg/L

TDS:
6,400 mg/L to 9,600 mg/L


Field Crops:
Field bean
Cowpeas Corn (field)


Field Crops:
Sorghum (grain)
Rye (grain)
Castorbean
Soybean


Field Crops:
Cotton
Sugar beet
Wheat (grain)
Oats (grain)
Rice


Field Crops:
Barley (grain)
Rape

Forage Crops:
White clover
Alsike clover
Red clover
Ladino clover
Crimson clover
Rose clover
Burnet clover

Forage Crops:
Tall fescue
Meadow fescue
Orchard-grass
Millet
Sour clover
Birdsfoot trefoil

Forage Crops:
Wheat-grasses
Sudan grass
Sweetclover
Alfalfa
Ryegrass
Rye (hay)
Wheat (hay)
Oats (hay)

Forage Crops:
Alkali sacaton
Bermuda grass
Barley (hay)
Rhodesgrass
Blue grama
Panic grass

 

Information received from the Texas A&M Soil and Crop Sciences department provided the following information on salinity tolerance of turf grass:

Table 4. Salt Tolerance of Various Grass Species
 

Common Name

Threshold TDS1

50% Growth2

Bermudagrass

Less than 960

8,800

Creeping Bentgrass

0 to 1,920

-

Kentucky Bluegrass

0 to 1,920

1,920 to 2,560

Perennial Ryegrass

1,920 to 8,000

6,400 to 8,000

Seashore Papsalum

Less than 960

14,400

St. Augustinegrass

Less than 960

18,400

1.  TDS level at which the grass begins to slow growth due to salts.

2.  TDS level at which growth is slowed to 50% of that in salt free environment.

Additionally, when irrigating with something considered reclaimed water, care must be taken regarding the potential for runoff to waters of the state. This can be avoided with the use of modern management practices.

Aquifer Recharge

Aquifer Storage and Recovery (ASR) refers to the storage or banking of fresh water in aquifers [40], and is an effective way to manage water resources for irrigation, ecosystem preservation and restoration, and drinking water supply.  ASR has a very high potential for use in conjunction with PWDS. ASR facilities have been used in the United States for over 30 years, those in Florida becoming operational in 1983. Currently, there are seven ASR facilities operating in Florida and at least twelve undergoing operational testing. The facilities are being used to inject and recover treated and untreated groundwater, partially treated surface water, and reclaimed wastewater. Some of the issues these pilots are trying to resolve include are source water quality, regional changes in aquifer flow and pressure, target storage volume (TSV) efficiency, and water quality changes.

Use of treated brine for aquifer recharge could increase groundwater availability. However, if the water is to be stored in a potable aquifer zone, the water must be treated to drinking water standards. Therefore, the section above titled “Potable Uses” would apply. There is also potential for the recharge of non-potable aquifer zones, however, the potential for this to be beneficial is low.

One potential attraction for aquifer recharge is that it could be used for water rights transfer from party to party. Such offsets are accepted in the Columbia River Basin where a one-to one- replacement of fresh water is required for permits to be issued for new fresh water usage (26, 43).

Barriers to Adoption

The barriers to adoption of desalination of waste water, brackish ground water and oil field produced brine include political issues, community perception issues, and technical issues. The Governor and the TWDB have provided leadership for the State in developing desalination programs in Texas. However, lack of public funding, environmental, and regulatory issues related to desalination of produced water (and other inland saline waters) inhibit technology advancement of this resource. Public perception and acceptance of the advantages of RO desalination is unclear. Cost reduction advancements in technology are slowed by a lack of a clear “path to market” of new products and processes. Supplemental state government funding for demonstration projects (both sea water desalination and inland BGW desalination) is lacking. With these issues affecting the market for commercial development, it is clear that a more concerted effort is needed to develop new water resources from desalination, address conveyance issues associated with water transfer, and be prepared to meet the demand for the new resource if it were to be made available. Some selected issues are discussed below.

The Texas Commission on Environmental Quality has been working with other state agencies to streamline regulations for the permitting process for disposal in deep-underground injection wells of brine produced by desalination operations. Applicants for permits to dispose of brine from desalination in injection wells must meet the current requirements for disposing of hazardous waste in Class I injection wells, including brine from desalination if it is classified as a waste material from “either industrial or municipal facilities”. Since injection wells have been used for disposal of salt water associated with oil and gas operations for almost a century, (as Class 2wells), it is hoped that new cooperative efforts in desalination will allow deep injection wells into oil and gas fields for  brine byproduct use in enhanced oil recovery operations. Recent private meetings between TCEQ and the TRC may have removed the roadblock.

Local issues that communities would identify as barriers include the perception that desalinated produced water is not pure enough for consumption by humans or livestock and that there might be environmental drawbacks to its use for plants, range, and habitat sustainability. It is suggested however that advanced technology and an improved regulatory climate will increase the likelihood of adoption of PWDS by water use groups in the state.

General Regulatory Requirements

Desalination of sea water and brackish ground water and subsequent use by municipalities would be regulated through NPDES permitting through TCEA [38]. Ramirez and Lee [39] describe the Texas TPDES permitting process, including the Clean Water Act requiring every industrial or municipal facility that directly discharges pollutants into streams, lakes or the ocean to have a wastewater discharge permit.  In the context of a seawater desalination facility, the TPDES permit application process would serve to ensure that discharges of brine concentrate will not have significant adverse effects on the receiving waters.

Despite the delegation of NPDES permitting authority to the State of Texas, EPA continues to exert influence over coastal activities. The Submerged Lands Act of 195394 gave coastal states title to "lands beneath navigable waters," and granted state jurisdiction over coastal waters for the "territorial sea." However, the federal government, in the Submerged Lands Act, also retained "all its navigational servitude and rights in and power of regulation and control of said lands and navigable waters for the constitutional purposes of commerce, navigation, national defense, and international affairs." Because of this, the federal government still has the ultimate authority to regulate activities involving discharges into coastal areas. The United States Supreme Court has consistently upheld the federal government's right to regulate coastal activities.  Because of this and provisions of the Clean Water Act, TCEQ must provide EPA with a copy of each TPDES permit it issues, and EPA may object to any such permit issued by TCEQ.  EPA also continues to have the authority to enforce any permit violations against any discharger.  Moreover, a TPDES permit only lasts for a maximum of five years (although it could be less), and EPA has the right to review each permit renewal application at the end of its term.101 There are numerous other agencies that may be provided a draft TPDES permit for review depending on the nature and location of the discharge.

A TPDES permit incorporates the general requirements of the Clean Water Act, Code of Federal Regulations, Texas Water Code, and Texas Administrative Code into permit conditions specific to a particular facility’s operations.103 When the TCEQ Wastewater Permits Section drafts a particular facility’s permit, the most influential source of regulations are the Texas Surface Water Quality Standards (“TSWQS”) contained in Chapter 307 of Title 30 of the Texas Administrative Code [22,23] The specific TSWQS that would be most relevant to the permitting of a seawater desalination facility would be aesthetics, temperature, salinity and toxicity.105 A TPDES permit will typically contain limitations on the amount of pollutants that can be discharged, with those limitations based on technology-based standards or water quality based standards.106 Technology-based standards are traditionally organized by EPA-classified categories of industries. However, EPA has not yet created an industrial category for desalination, so there are no industry-wide technology-based standards. Therefore, effluent limits in a TPDES permit for a seawater desalination facility will be subject to separate issues.

The Ground Water Protection Council (http://www.gwpc.org0 and its advisors are addressing this issue. Recently Veil [43] stated “In previous informal discussions with several state underground injection control (UIC) agencies and EPA’s UIC program staff, four possible injection scenarios were identified, and the regulators offered opinions on how injected concentrate might be regulated (Table 6).  The scenarios include two types of source water (brackish ground water and produced water) and two injection strategies (inject for enhanced oil recovery or inject for disposal). 

Table 6.  Injection Well Class for Concentrate Injection under Different Scenarios

Source of Raw Water

Injected for Enhanced Recovery

Injected for Disposal

Produced Water

Class II

Class II

Brackish/Saline Ground Water

Class II

Not determined – regulators need additional data

 The agency representatives indicated that if the source water is produced water, disposal of the resulting concentrate could be made to a Class II well regardless of the injection strategy.  They also noted that if brackish water concentrate is injected for enhanced oil recovery, the resulting well will also be a Class II well.  However, they did not concur on the fourth combination – brackish ground water as source water and disposal of the concentrate via injection.  Some of the regulators suggested that they would need to know the chemical constituents present in the concentrate and their levels.  Based on that information, they might require Class I or Class V wells or pursue some other option.”

Source water quality is of great concern, particularly when the end use will be potable. Any system providing drinking water to more than 25 people must meet restrictions on the amount of pollutants allowed in the drinking water system. Due to the concern regarding contaminants that exist in the source water, as well as potential precipitation, fouling, and scaling of the membranes, a study conducted for the Nueces River Authority suggested source waters high in salt content be tested for 27 different parameters prior to the planning of a treatment facility [24].

Because the rules regarding this type of water source are not clearly defined, regulatory staff suggested that, once a project is defined, an official letter be sent to the State to inquire about all relevant regulations and permits necessary.

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